Production begins with the first depositor unit dosing chocolate from the tempering machine into the molds. At this stage, the outer chocolate layer of the product is formed. The molds then pass through the vibration unit, ensuring the chocolate is evenly distributed within the mold and assisting in removing air pockets that may form during filling.
After the vibration process, the second depositor unit integrated into the One Shot system is activated. The filling is applied according to the product recipe while the top chocolate layer is also formed, giving the product its final shape. Thanks to this operating principle, filled chocolate products can be prepared within a single production cycle.
The prepared molds are transferred to the elevator-type multi-tier cooling system. The vertically oriented cooling system ensures efficient use of the production area while helping products cool in a controlled manner. Cooling time can be adjusted according to product type, chocolate variety, mold dimensions, and production capacity. After the cooling process is complete, the molds are automatically transported to the discharge section and the products are released from the molds, ready for the packaging stage.
The line can be configured to suit different production scenarios according to customer requirements. Granule sprinkling units, nut feeding systems, biscuit feeding systems, decoration application units, and similar auxiliary equipment can be integrated into the line as requested. This allows different product varieties to be produced on the same line.
All surfaces in contact with the product are manufactured from AISI 304 stainless steel. Manufactured using food-grade materials, the line features a hygienic design for easy cleaning. Thanks to its modular design, new stations can be added to the existing system or the line can be expanded to suit different production requirements.
Production Flexibility
The AYD-OSC-450 can be configured to suit different mold designs and production requirements. Depending on the selected line configuration, the following products can be manufactured:
- Plain tablet chocolate
- Filled tablet chocolate
- One Shot chocolate
- Praline
- Medallion chocolate
- Napolitain chocolate
- Bar chocolate
- Two-tone chocolate
- Hazelnut chocolate
- Chocolate with granules
- Decorated chocolate
- Promotional and logo chocolates
- Seasonal and custom-designed molded chocolates
- Applicable depending on product type.
Depends on the selected line configuration and optional equipment.
Key Features
- Automatic One Shot chocolate molding line.
- Modular production line structure.
- Dual depositor system.
- Suitable for filled and unfilled chocolate production.
- Mold vibration system.
- Elevator-type multi-tier cooling system.
- Optional granule sprinkling unit.
- Optional nut feeding system.
- Optional biscuit feeding system.
- Optional decoration application unit.
- AISI 304 stainless steel product contact surfaces.
- Hygienic and easy-to-clean design.
- Can be manufactured in different capacities and line configurations per customer requirements.
