The AYD-OSC-400 is a modular production line developed for molded chocolate production. The line can be configured with different stations according to the shape of the product to be manufactured, filling structure, capacity requirements, and facility layout. It is used in the production of milk chocolate, dark chocolate, white chocolate, compound chocolate, filled tablet chocolate, praline, medallion, and similar molded products.
Production begins with the dosing of chocolate from the tempering machine into the molds via the depositor system. Depending on the product to be manufactured, a single depositor, dual depositor, or One Shot system can be selected. The single depositor system is used for standard molded product production, while the dual depositor and One Shot systems allow chocolate and filling to be deposited into the mold within the same production cycle.
After dosing, the molds pass through the vibration unit. This process helps the chocolate spread evenly within the mold while assisting in removing air pockets that may form during filling. Depending on the product type, decoration application units, granule sprinkling systems, and various auxiliary equipment can be integrated into the line.
The molds are then transferred to the cooling system. Depending on the production capacity and facility layout, a flat-type cooling tunnel or elevator-type cooling system can be selected. After the cooling process is complete, the molds are automatically transported to subsequent stations on the line, and the products released from the molds are ready for the packaging stage.
All surfaces in contact with the product are manufactured from AISI 304 stainless steel. Manufactured using food-grade materials, the line features a hygienic design for easy cleaning. Thanks to its modular design, new stations can be added to the existing line or the system can be expanded to suit different product groups.
The AYD-OSC-400 is designed to work with tempering machines, cooling systems, mold handling equipment, and packaging lines. In addition to standard configurations, it can be manufactured with single depositor, dual depositor, One Shot system, flat or elevator cooling system, and various auxiliary equipment according to customer requirements.
Production Flexibility
The AYD-OSC-400 can be configured to suit different product types and production requirements. Depending on the line configuration, the following products can be manufactured:
- Plain tablet chocolate
- Filled tablet chocolate
- One Shot chocolate
- Praline
- Medallion chocolate
- Napolitain chocolate
- Bar chocolate
- Decorated chocolate
- Chocolate with granules
- Two-tone chocolate
- Promotional and logo chocolates
- Seasonal and custom-designed molded chocolates
*Product varieties that can be manufactured may vary according to the selected depositor system and line configuration.
Key Features
- Modular chocolate molding line.
- Single depositor, dual depositor, and One Shot system options.
- Suitable for production of tablet, filled tablet, praline, medallion, and similar molded chocolates.
- Mold vibration system.
- Flat-type or elevator-type cooling system options.
- Optional decoration application unit.
- Optional granule sprinkling system.
- AISI 304 stainless steel product contact surfaces.
- Hygienic and easy-to-clean design.
- Can be manufactured in different capacities and line configurations per customer request.
